Maintenance Innovators Blog

Reliability Centered Maintenance principles provide a function-based system for building a physical asset care program.

Reliability Centered Maintenance Principles

May 11, 2022

Reliability Centered Maintenance principles provide a function-based system for building a physical asset care program. Rather than replacing components on a set schedule whether they need it or not, RCM identifies those that affect equipment function. This allows maintenance crews to focus on avoiding the consequences of the failure of those components, ensuring that plant…

A preventive maintenance plan, when developed and executed correctly, should deliver greater productivity and lower overhead.

Preventive Maintenance Plan Basics

April 27, 2022

A preventive maintenance plan, when developed and executed correctly, should deliver greater productivity and lower overhead. Preventive maintenance is any maintenance we do to prevent further, more consequential maintenance. Efficient and effective preventive maintenance keeps production moving and minimizes downtime. When components don’t last until their next scheduled maintenance, it is all too common for…

Maintenance and reliability are core value drivers for any business. The role of maintenance is to maintain the reliability of the asset.

Maintenance And Reliability Solutions

April 13, 2022

Maintenance and reliability are core value drivers for any business. Assets arrive at our facilities with inherent reliability. That inherent reliability is predicated on how well the machine was designed, built, and installed. Once it is in operation, you can’t ‘maintain’ more reliability into it than it has inherently. So, the primary role of maintenance…

Maintenance planning and scheduling is almost always the right solution for excessive reactive maintenance.

Maintenance Planning And Scheduling Saves Money

March 23, 2022

Maintenance planning and scheduling is almost always the right solution for excessive reactive maintenance. Unfortunately, scheduled maintenance is frequently pushed back in favor of urgent production and maintenance issues or other priorities. Many facilities operate primarily in a reactive mode, responding to breakdowns and problems as they arise. This is expensive in terms of both…

Reliability Centered Maintenance RCM is a method of building a physical asset care program.

Reliability Centered Maintenance RCM

March 9, 2022

Reliability Centered Maintenance RCM is a method of building a physical asset care program. It is system function-based, and is generally applied on a component basis. Rather than simply replacing components on a set schedule regardless of their condition, RCM identifies those that affect equipment function. This allows maintenance crews to focus on avoiding the…

Predictive Maintenance PdM is the next logical step beyond preventive maintenance for a proactive approach to maintenance execution.

Predictive Maintenance PdM Prevents Shutdowns

February 23, 2022

Predictive Maintenance PdM is the next logical step beyond preventive maintenance for a proactive approach to maintenance execution. PdM is often synonymous with Condition Based Maintenance. This practice is the starting point for the digital transformation of your factory and the cornerstone of the IIoT (Industrial Internet of Things). Preventive Maintenance PM Vs Predictive Maintenance…

Storeroom management is the practice of ensuring that the maintenance storeroom has the right part, at the right time, and in the right quantity.

Storeroom Management Is Critical To Maintenance And Reliability

February 9, 2022

Storeroom management is the practice of ensuring that the maintenance storeroom has the right part, at the right time, and in the right quantity. The storeroom, and the intentional administration of spare parts in general, is the single most critical element of modern maintenance and reliability efforts. Companies that have not yet discovered that access…

We are passionate about OSHA process safety management PSM, with experience in both PSM program development and process auditing. 

OSHA Process Safety Management PSM

January 26, 2022

OSHA Process Safety Management PSM is a directive established by OSHA in 29 CFR 1910.119. The intended use of this CFR is to provide direction and process safeguards to companies that use one or more of the 155 identified Highly Hazardous Chemicals (HHCs).  The regulation lists the HHCs that fall under this jurisdiction and establishes…

A preventive maintenance plan should deliver the results that are essential for good maintenance and reliability.

A Preventive Maintenance Plan Delivers Reliability

January 12, 2022

A preventive maintenance plan should deliver the results that are essential for good maintenance and reliability. Preventive maintenance is any maintenance we do to prevent further, more consequential maintenance. Unfortunately, many (if not most) production departments view almost all scheduled PMs as a nuisance and an interruption to productivity. It is crucial to consider the…

maintenance planning and scheduling

Maintenance Planning and Scheduling Reduces Costs and Downtime

December 22, 2021

Maintenance planning and scheduling is a hot topic in manufacturing today. Maintenance professionals everywhere know that, as Ben Franklin said, “An ounce of prevention is worth a pound of cure.” But in reality, scheduled maintenance often takes a backseat to urgent production and maintenance issues or other priorities. Many facilities operate in a largely reactive…